ALL PRODUCTS SOLD BY FIRST BREACH ARE MANUFACTURED IN HAGERSTOWN, MD

First Breach Blog

The Benefits of Annealing Case Necks of Small Caliber Ammunition

For reloaders and shooting enthusiasts, getting the most out of their ammunition isn’t just about performance—it’s also about longevity and consistency. One of the most overlooked yet critical steps in achieving those goals is annealing the neck of the casing, especially for small caliber ammunition. Though often associated with larger rifle calibers, annealing small caliber cases such as .223 Remington, 5.56 NATO or .300 Blackout, can yield significant advantages in terms of brass life, accuracy, and safety. This is why militaries and organizations like NATO require visually annealed case necks for rifle calibers.

What Is Annealing?

Annealing is the process of heating brass cases to a specific temperature and then allowing them to cool slowly. This softens the brass in the neck and shoulder area (for bottleneck cartridges), which undergoes the most stress during firing and resizing. Unlike steel, brass doesn’t become harder with heat; instead, it becomes more malleable, reducing the likelihood of cracking.

Prolonged Brass Life

Every time a cartridge is fired and resized, the brass expands and contracts. Over time, this work-hardens the material. For small caliber rounds, which are often reloaded in high volume, this can lead to premature case failure. Annealing resets the brass’ molecular structure, allowing it to return to a more ductile state. This process can significantly extend the usable life of a case, sometimes doubling or tripling the number of reloads possible before signs of fatigue appear.

Improved Neck Tension Consistency

Reloading precision ammunition demands consistency—particularly in neck tension, which affects bullet seating depth and overall accuracy. Hardened, unannealed brass can vary in elasticity, leading to inconsistent bullet hold. Annealed cases, on the other hand, tend to expand and contract uniformly, providing more reliable neck tension from one round to the next. For small caliber cartridges used in varmint hunting or competitive shooting, this can translate to noticeable improvements in group size and point-of-impact consistency.

Reduced Risk of Case Splits

When brass becomes too hard, it becomes brittle. Case neck splits are a common issue among reloaders who do not anneal their cases, particularly after multiple reloads. This is especially problematic with small calibers, where case volume and wall thickness leave less room for error. Regular annealing mitigates this by maintaining ductility in the most vulnerable parts of the case, thereby reducing the chance of dangerous case failures and the loss of valuable brass.

Cost Efficiency

While the upfront investment in an annealing machine or torch setup might seem steep, the long-term savings are considerable. Small caliber reloaders often go through thousands of rounds per year. By annealing and extending case life, reloaders reduce how often they need to buy new brass—an especially attractive benefit during times of supply shortages or price spikes.

Final Thoughts

Annealing isn’t just for long-range shooters or those working with large magnum cartridges. Small caliber brass benefits equally—if not more—due to the high volume of use and rapid turnover. Whether you’re shooting for precision, economy, or safety, using annealed casings in your reloading process is a smart step that can pay dividends across the board.

At First Breach, we anneal the necks of both our .223 REM and 5.56 NATO casings.

First Breach Blog

How an AR-15 Works

I’ve seen many animated videos of the inner-workings of this incredible tool. This one by Matt Rittman is extremely detailed. Educate yourself on how this American-icon operates.

First Breach makes both .223 REM and 5.56 NATO components and complete ammo for the AR-15 rifle.

First Breach Blog

Commitment

by Keith Evans, Vice President of Sales and Marketing

The word “commitment” means different things to different people. For some, commitment is dragging your half-awake body to the ice rink at 5 AM because that’s the only time your child’s team can get ice time. For others, commitment is bringing home a puppy and creating an entire world where that animal truly becomes part of the family. Commitment can be as simple as growing a beard!

One of the most beautiful commitments that I can think of is the commitment a soldier makes to defend their nation and fellow soldiers. We’ve lost many heroes to this commitment, but ultimately, it has laid the foundation for the United States to be the best country in the world.

At First Breach, our commitment is to manufacture world-class, match-grade ammunition components in the USA. Paul J. Meyer once said that “Productivity is never an accident. It is always the result of a commitment to excellence, intelligence, planning, and focused effort.”

First Breach Blog

Texas Handgun Ruling

by CJ Dugan, Senior VP of Business Development

On the 25th of August 2022, U.S. District Judge Mark Pittman in Fort Worth ruled that the state law prohibiting most 18- to 20-year-olds from carrying a handgun outside the home violates the Second Amendment right to bear arms and is not enforceable. He stayed the ruling from taking effect for 30 days.  

I first saw this on social media from the Firearms Regulatory Accountability Coalition (FRAC). FRAC is a 501c3 whose sole mission is to aggressively advocate for and defend firearms, ammunition, and accessories manufacturers and importers from government overreach. Their duties include holding the government accountable for arbitrary and capricious policies and rulings and ensuring that its industry regulation is conducted openly and transparently.  

Upon further researching this ruling, I found it interesting that the decision came in a case brought last year by a gun rights advocacy group, with two individuals arguing their right to carry handguns for protection despite being under 21. Although Texas had kept age restrictions on handgun sales, the age limit to purchase long rifles in the state is 18.  

At First Breach, we are always staying updated on the industry landscape, ensuring that we remain compliant and vigilant in manufacturing the highest quality products for every American. 

First Breach Blog

Ballistics

by CJ Dugan, Senior VP of Business Development

There are countless incredibly detailed books all about ballistics. People spend their entire lives on the subject and still need to learn more. I was looking around on the good ole internet and ran across the Merriam-Webster definition of “ballistics.” It is defined as “Extremely and usually suddenly excited, upset, or angry” or “of or relating to the science of the motion of projectiles in flight.”    

Interestingly, there are three sub-categories of ballistics – Internal, External, and Terminal – which can be generally categorized as follows:  

  • Internal: from the action of firing a cartridge and what happens until the projectile exits the barrel  
  • External: from the moment the projectile leaves the barrel until it impacts something 
  • Terminal: from the moment that the projectile impacts something until it comes to a complete stop 

The picture above gives a graphic representation of these three sub-categories. The projectile does not naturally climb once it exits the barrel due to the natural laws of physics. The weapon manufacturer artificially sets it at either a 10 Minute of Angle or 20 Minute of Angle based on the weapon’s design and the ammunition being used. A “system of systems,” as we like to call them.  

At First Breach, we understand that a lot goes into your weapons and ammunition. Our team is dedicated to ensuring that all of our ammunition components are match-grade quality to provide you with optimal ballistic performance, consistency, and reliability.

First Breach Blog

Meeting the Demand

by Keith Evans, Vice President of Sales and Marketing

Based on this year’s trends, 2022 is expected to be the third-strongest year for firearm sales in America. According to the NSSF (National Shooting Sports Foundation), “FBI Background check figures show that over one million guns have been sold in America every month for the past 38 months”. In fact, there were 2,470,462 (NICS) National Instant Criminal Background checks in September, with 1.2 million specifically for gun sales. NICS background checks have set records monthly for 16 consecutive months and show no sign of slowing down. It appears that the gun companies have met the demand, but what about the shortage of ammunition that still exists? The ammunition industry has to follow suit with millions of new gun owners. The ammunition components manufacturers must rally and concentrate on providing the highest quality, safest, and most reliable products to ensure that these proud new gun owners have the best experience possible. At First Breach, we are committed to meeting these demands.

First Breach Blog

Workplace Culture

Over the past six months, we have been ramping up our hiring! A big part of our growth as a team has been our approach to training. This is especially the case for our Machine Operators. Each new operator gets to train with our Lead Supervisors to understand the machines they will be operating and the culture of our company including the gravity of safety and quality in all we do. After a few days, our new operators work with our more seasoned operators to dig even deeper into the use and care of the machines.  

One of our first Machine Operators, Jake Hohenstern, remarked when asked about training, “I look forward to coming in everyday, because I enjoy the challenge of training the next group of expert technicians.” I share Jake’s excitement. I’m continuously impressed by the conviction he brings to training up our team in professionalism and precision. And I, personally, am thankful that our company values training so highly. 

Beyond that, there’s an entirely separate element outside the business in how we view each other simply as people. We are a family here at First Breach. I am a better Lead Supervisor because of the relationships we foster, the traditions we create, and the stories we share.  

One of my favorite traditions is sharing stories about our lives and experiences before joining First Breach. It helps us understand where we came from and where we see ourselves fitting into First Breach.  

I enjoyed getting to know the team on this deeper level. We talk about many things, like machines we’ve operated, our families, faiths, and hobbies. And, of course, we bonded over ammunition and firearms, the Second Amendment, and politics.  

I am sincerely grateful for the richness of our corporate culture; it informs everything we do. 

First Breach Blog

Veteran Respect

While I did not serve in the military nor did I come from a military family, I recently experienced a brief glimpse of what it means to be from that world. The moment I knew that I was attending the A.U.S.A (Association of the United States Army) show this October, I was instantly curious and excited! It was my first time attending a conference within our industry, and I had it all planned out in my mind. I anticipated learning as much as possible about the products and organizations I came across. My mission was to explain First Breach’s products, values, and capabilities to prospective industry partners. As I departed Boston for Washington DC, our nation’s capital, a subconscious rush of patriotism overcame me, and I was ready.  

On the show’s first day, I entered the convention floor with two friends, one of whom was a coworker at First Breach. Both of these individuals are proud veterans of the U.S Army. Within the first 100 feet, we had encountered half a dozen Army veterans that my friends knew from their military careers. Each interaction was a microcosm of what it truly means to be a veteran and the connections made therein. When their eyes made contact, they embraced each other with smiles, hugs, and genuine excitement. They spoke about their current jobs and positions and all about their families. The sincerity and care between the members of this group were apparent, particularly when showing visible concern when speaking about their mutual “Brothers” who were currently suffering. Each interaction reflected these amazing humans’ emotions and passion for life. I knew then that the experience that I was about to have would trump any academic learning. For the next three days, I was fortunate to encounter some of the world’s most skilled warriors and advanced technology. Every person I met from the U.S Armed Services branches treated me with the utmost respect.  

My recent experience has influenced and re-shaped my view of what it means to respect those who have served our great country. I urge everyone to engage with military veterans and thank them for their service. I assure you, thanking our servicepeople never gets old. Our thanks show well-earned humanity and kindness to these heroes who personally risked and sacrificed for our country. I am blessed to work for First Breach with some of the best people in our industry, and the new friendships I’ve formed have given me an incredible new perspective on why we do what we do and who we do it for.  

A very big thank you to all of the service people of the armed forces of the United States of America! We at First Breach salute you!